Building a Telehawk
PG4
The first step in book matching a top is
to cut the long edges with the table saw. I use a thin kerf
blade. Set the fence so the blade will cut exactly down the
center of the edge, and then cut to full depth with several
passes. I use a 10" table saw, and at full depth it cuts
about 3 1/2"s deep.
You can see, even w/ my best care, the
slot is not perfectly straight, and one edge has closed on
the slot. This is common, so start with a board thicker than
necessary. There is a tennoning jig availiable that can help
keep the slots straight. Next we cut the remaining wood with
either a band saw, or a hand saw. I often do this with a handsaw
as it is easy and quick enough. A trick here is to use small
wedges to hold the slots open and the halves apart on either
side of the saw in order to reduce friction and ease any pressure
caused by the boards moving (clamping together).
I next run the halves thru a thickness
planer, or plane them by hand. If they are of highly figured
wood, a thickness planer or hand plane may not do a very good
job, so stop early and finish by sanding. I recommend a thickness
sander here. You can usually find a local mill shop who will
do it for you for about 5 bucks. (look for a shop who does
custom cabinetry or mill work. i.e. mouldings)
Well, I ran out of camera space, so I need
to take more pictures.
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